Adjustable shocks:
shock absorbers(dampers) whose jounce and rebound characteristics
can be stiffened or softened to compensate for wear or to
fine-tune a suspension for a particular application such as rough
roads, heavy loads or racing.
Aircooled engine:
an engine cooled by passage of air around the cylinders, not by
passage of a liquid through internal water jackets.
Air-fuel ratio:
the mass of air supplied to the engine divided by the mass of fuel
supplied in the same period of time. The Stoichipmetric, or
chemically correct, air-fuel ratio (A/F ratio) is the exact ratio
necessary to burn all the carbon and hydrogen in the fuel to
carbon dioxide and water with no oxygen remaining. The fuel-air
ratio is the reciprocal of the air-fuel ratio.
Air injection:
a system that injects air into the exhaust ports of a thermal
reactor, for additional conversion of carbon monoxide to carbon
dioxide and combustion of unburned hydrocarbons in the exhaust
gases.
Air pump:
the device that supplies the fresh air needed by the air-injection
system.
Automatic transmission:
A mechanism in the drivetrain with gearsets to vary the power and
torque delivered to the driven wheels as a function of engine load
and speed, usually incorporating a fluid coupling or torque
converter to allow changing gears and reversing direction without
using a foot operated clutch.
Belt:
a reinforcing band normally textile, fiberglass or steel, running
around the circumference of a tire and strengthening the tread
area.
Belted piston:
a piston with a continuous steel band cast into the skirt below
the rings for controlling skirt expansion.
Blowoff valve:
a one-way valve that opens to the atmosphere above a certain set
pressure to relieve excessive internal pressure buildup; often
used with a turbocharger installation to the limit boost pressure
to the engine.
Bore:
in a piston engine, the diameter of the cylinder, usually measured
in either inches or millimeters.
Brake master cylinder:
a cylinder containing a movable piston actuated by hydraulic
pressure to push fluid through the lines and wheel cylinders and
force the brake lining or pads against a drum or disc.
Brake lines:
the tubes or hoses connecting the master cylinder to the wheel
cylinders in a hydraulic brake system.
Brake pads:
for disc brakes, the replaceable flat segments consisting of a
rigid backing plate plus frictional lining that take the place of
the shoe and lining in a drum brake. Brake pads are sometimes
referred to as brake pucks.
Brake Shoe:
the arc-shaped carrier to which the friction lining are mounted
and which force the lining against the rotating drum during
braking.
Breaker arm:
the movable part of a set of contact points in a distributor.
Bypass filter:
a type of filter in which only some of the oil from the oil pump
flows through the filter, the remainder bypassing the filter in
its way to various engine parts.
Caliper:
that part of a disc-brake assembly hat straddles the discs and
contains the cylinders, pistons and brake pads. When the brakes
are applied, brake fluid flows to the cylinders in the caliper and
pushes the pistons out, forcing the pads against the disc. Also,
an adjustable measuring tool for determining the diameter of a
shaft, cylinder bore, etc. by contact and retaining the dimension
for measurement or comparison.
Cam:
a rotating or sliding mechanism or a projection on a rotating
shaft for imparting or receiving exact movements. A cam on a
camshaft is also referred to as a lobe.
Camber:
inward or outward tilting of the wheels from vertical as viewed
from the front or rear of the car. If the wheels are closer
together at the top than at the ground, the chamber is negative;
if the wheels are further apart at the top, the chamber is
positive.
Chamber thrust:
side force generated when a tire rolls with camber. Camber thrust
can add to or subtract from the side force a tire generates.
Carburetor:
a device through which air is drawn into the engine and mixed with
fuel to form a combustible mixture that can be burned in the
engine's cylinders. The carburetor changes the ratio of fuel and
air according to varying engine operating conditions such as
starting, idling, cruising and maximum power.
Caster:
the angle between the steering axis and the vertical, as viewed
from the side. It is considered positive when the steering axis is
inclined rearward at top.
Clutch:
a friction-operated device used to connect a driving to a driven
member. In an automotive drivetrain the clutch, when engaged,
connects the engine crankshaft and flywheel to the gearbox and
thus the remainder of the drivetrain. It allows smooth coupling
and uncoupling of the engine and drivetrain by slipping as its
driving and driven discs come together.
Clutch disc:
the rotating circular metal plate splined to the transmission
input shaft: it has friction material on each face. The disc is
located between the flywheel and the clutch pressure plate and is
clamped tightly between these two members when the clutch is
engaged, thus transmitting power from the flywheel through the
clutch and into the gearbox.
Coefficient of friction:
the ration of the frictional force between two surfaces to the
perpendicular loading at their junction. The coefficient of
friction depends primarily on the nature of both surfaces in
contact, being relatively large if the surfaces are rough and
small if they are smooth.
Combustion chamber:
the space at the top of the cylinder, in the head and/or piston
top, remaining above the piston when it is at top dead center.
Combustion of the fuel-air mixture begins here.
Compression ignition:
combustion of a fuel-air mixture without spark. In the diesel
engine (after Rudolf Diesel, the inventor) air is drawn into the
cylinder and compressed to a temperature sufficiently high that
fuel oil injected at the end of the compression stroke burns in
the cylinder without a spark to initiate combustion.
Compression ratio:
the extent to which the combustible gases are compressed within
the cylinder: the ratio of cylinder and chamber volume with the
piston at bottom dead center to the volume of the combustion
chamber at the end of the compression stroke.
Compression ring:
a piston ring at the top of the piston, forming a seal with the
cylinder wall to prevent compression loss or gas blowby.
Compression rings also help transfer heat from the piston into the
cylinder walls and thus to the water jacket surrounding the
cylinder.
Compression stroke:
second stroke of the four-stroke cycle, in which the piston moves
upward from bottom dead center, compressing the fuel-air mixture.
Compressor:
the mechanism in a refrigerator or air conditioner that pumps
vaporized refrigerant out of the evaporator, compresses it to a
relatively high pressure and then delivers it to the condenser.
Condenser:
a device for changing vapor into liquid, as in an air conditioning
system. Applied to an electric circuit, a device (also called a
capacitor) for temporarily collecting and storing a surge of
electrical current for later discharge. In a car's ignition system
the condenser is connected across the contact points to reduce
arcing by providing a storage place for electricity as the points
open.
Connecting rod:
the link between the piston and the crankshaft, by which the
reciprocal motion of the piston is changed to rotary motion.
Constant-mesh gearbox:
a type of transmission in which all or most of the gears ate
always in mesh with one another as opposed to a sliding-gear
transmission, in which engagement is obtained by sliding some of
the gears along a shaft into mesh.
Coolant:
the mixture of water and antifreeze that picks up heat from the
engine and transfers it to the air passing through the radiator.
Countershaft:
that shaft in a manual gearbox that carries power by means of
gears from the clutch shaft to the driveshaft, turning opposite to
them.
Counterweight or counterbalance:
weight added to a rotating shaft or wheel to balance normal loads
on the part and offset vibration. Counterweights are used on the
crankshaft and are often found on the flywheel and driveshaft.
Cowl:
the portion of a car's body between the engine compartment and the
driver which ordinarily houses the instruments and the plenum
chamber for the heater-ventilation system.
Crankcase:
a box or case that encloses or encases the crankshaft.
Crankpin:
the bearing surface on a crank of the crankshaft to which the
connecting rod is attached.
Crankshaft:
the main shaft of an engine, so named because of the U-shaped
cranks. It delivers rotary motion taken from the reciprocating
pistons and rods.
Cylinder:
the hollow tubular structure in the cylinder block in which the
piston travels and combustion takes place.
Cylinder block:
the basic framework of the engine to which other engine parts are
attached. It is usually a casting and includes the engine
cylinders and the upper part of the crankcase.
Cylinder head:
a detachable part of the engine that attaches to the cylinder
block, seals the cylinders and contains all or a portion of the
combustion chamber. It has water and oil passages for cooling and
lubrication; it holds the spark plugs and the valves.
Differential:
a gear system that transfers power from the driveshaft (or the
transmission in a front-wheel-drive car) to the driving axles. It
permits the outer driving wheel to turn faster than the inner when
the car goes around a corner, to prevent skidding and tire
scuffing.
Distributor:
a component of the ignition system containing the breaker points
and cam, centrifugal advance and vacuum-advance mechanisms and a
shaft usually driven be the camshaft. The high voltage generated
by the coil passes into the center terminal of the cap mounted on
top of the distributor housing. From there, it passes down the
rotor, and as the rotor turns it distributes the current to
terminals connected by high-tension wires to the sparkplugs.
Drag coefficient:
a dimensionless number used in calculating the aerodynamic drag
acting on a car. The drag coefficient is a function of such
factors as the shape of a car and airflow through the car for
cooling or ventilation.
Driveshaft:
the long, hollow tube with universal joints at both ends that
carries power from the transmission to the differential.
Drivetrain:
the power transmitting components in a car, including clutch and
gearbox (or automatic transmission) driveshaft, universal joints,
differential, and axle shafts.
Electronic ignition:
an ignition system using electronic switching devices to relieve
the mechanical breaker points of part of their duties, or replace
them.
Exhaust emissions controls:
systems or adjustments designed to limit noxious gases in an
engine's exhaust. Such controls can be grouped into two broad
categories: those designed to reduce or eliminate the formation of
harmful pollutants in the engine itself (retarded spark settings
are one example) and those designed to destroy or otherwise alter
the pollutants after they have been formed.
Exhaust emissions:
unburned hydrocarbons, carbon monoxide, oxides of nitrogen and
other noxious gases emitted when gasoline is burned in an engine.
Exhaust manifold:
an assembly of tubes that attaches to the cylinder head and
provides a series of passages through which burned gases from the
engine cylinders can flow to the exhaust system.
Exhaust stroke:
the fourth stroke of a four-cylinder cycle, in which the piston
moves upward from bottom dead center to top dead center, pushing
the burned exhaust gases out of the cylinder.
Exhaust system:
the pipes, resonators and mufflers that carry the exhaust gases
from the exhaust manifold out into the atmosphere.
Exhaust valve:
a camshaft-driven valve in the cylinder head that opens to allow
burned gases out of the cylinder and closes to form part of the
combustion chamber during the compression and power strokes.
Expansion plug:
a steel plug, slightly dished or cup-shaped. When driven into
place it flattens to fit tightly in its seat. In an engine block,
expansion plugs (also called freeze plugs or core-hole plugs) are
inserted into the holes in the casting through which core was
removed when casting was formed. They open into cooling passages
and thus provide pressure relief should the engine coolant freeze
and expand.
Expansion tank:
a separate tank, partly filled with coolant, that connects to the
radiator cap in a sealed cooling system,s. As the coolant in the
engine is heated it expands and a portion is sent into the
expansion tank. Then when the engine approaches operating
temperature, a valve in the radiator cap closes, sealing the
cooling system, and the valve opens, allowing coolant in the
expansion tank or reservoir to flow back into the radiator. This
keeps the cooling system filled at all times.
Expansion valve:
a part of an air-conditioning system, located between the
condenser and the evaporator, that regulates the flow of liquid
refrigerant to the evaporator.
External-combustion engine:
an engine that burns its fuel outside the engine. Steam engines
are external combustion engines.
Filter:
a devise to remove suspended impurities or particles of foreign
matter from the air intake, fuel, or lubricating system.
Floor shift:
a type of transmission shift linkage in which the various gears
are actuated by a lever attached to the floor rather than by a
lever attached to the steering system.
Flow-through ventilation:
a type of fresh air system in which outside air is ducted into the
interior of the car, circulates through the passenger compartment
and exits through openings in the C-pillars or rear-quarter
panels.
Flywheel:
a heavy , toothed wheel mounted to the rear of the crankshaft that
smooths out the separate power surges imparted to the crankshaft
as each cylinder fires by resisting the tendency of the engine to
speed up at the start of the power stroke and to slow down toward
the end. It also serves as part of the clutch by transmitting
power to the gearbox in a car with manual transmission, acts as a
vibration damper and balance member for the crankshaft, and
engages the teeth of the starter motor when the engine is cranked.
Foot-pound:
a measurement of work or energy. One foot-pound (ft-lb) is equal
to the work done when a constant force of one pound is exerted on
a body which moves a distance of one foot in the direction of the
force.
Frame:
the structural load-carrying members of a car that supports the
engine and body and are in turn supported by the car wheels.
Front-wheel drive:
a drive system in which the transmission is connected by driving
axles to the front wheels instead of the rear wheels.
Fuel filter:
a device installed in the fuel line that prevents impurities in
the fuel from reaching and possibly clogging the carburetor.
Fuel injection:
a type of fuel system using a pump and injectors instead of a
carburetor to meter fuel.
Fuel line:
the pipe or tube through which fuel travels from the tank to the
pump and from the pump through the carburetor or injector.
Fuel pump:
a mechanical or electrical device that draws gasoline from the
fuel tank and delivers it to the carburetor or injector pump.
Fuel system:
the system that delivers fuel to the engine. It consists of a fuel
tank, fuel filter, fuel pump, and the carburetor or fuel injector.
Full-floating axle:
drive axle construction where the axle shaft does not carry any
car weight; its sole duty is to propel the car.
Full-flow filter:
the type of oil filter in which all the oil from the oil pump
flows through the filter.
Gap:
generally refers to the distance the spark must travel in jumping
from the center electrode in a sparkplug; or the spacing between
the points in the contact breaker fitted to the distributor.
Gauge:
an instrument that registers the quantity of a substance such as
fuel gauge.
Gearbox:
a device in the drivetrain consisting of an input shaft, a system
of gears and an output shaft that multiplies engine torque.
Gear ratio:
the number of revolutions made by a driving gear compared to the
number of revolutions made by the driven gear.
Gears:
wheel-like parts with teeth cut into the rim. Meshing of the teeth
of two gears enables one to drive the other, thus transmitting
power.
Gearshift:
the mechanism that allows the driver to move the transmission
gears into various drive positions.
Heat-control valve:
a thermostatically operated valve in the exhaust manifold that
allows some of the exhaust gases to pass around the intake
manifold when the engine is cold to preheat the fuel mixture going
to the cylinders.
Heated intake:
an antipollution device to help vaporize the gasoline supplied to
a cold engine.
Heat exchanger:
a device that transfers heat between two fluids through a
separating wall. A radiator is a type of heat exchanger that
transfers heat from the liquid coolant to the atmosphere.
Heat range:
the ability of a sparkplug to transfer heat from the combustion
chamber to the cylinder head.
Heel and toe:
a driving technique where the driver places the left side or the
toes of his right foot on the brake pedal and the right side or
the heels of his right foot on the throttle pedal so that he can
simultaneously brake and throttle for a downshift. This is done to
lessen the strain on the gearbox and drivetrain and makes for
smoother driving.
Hydraulic:
any operation that uses the incompressibility of liquids, usually
oil or water, and their ability to offer resistance when being
forced into a small cylinder, thus transmitting an increase in
applied force. Hydraulic brakes and clutches work on this
principle.
Hydraulic valve lifter:
a lifter that by means of hydraulic oil pressure maintains zero
valve clearance (no clearance between metal parts) so that valve
noise is reduced.
Inboard brakes:
a type of brake design where the discs or drums and associated
brake components are not located within the wheels.
Induction system:
the system that delivers the air-fuel mixture to the cylinders.
Includes the carburetor or fuel-injection system, intake manifold,
intake ports, and intake valves.
Intake stroke:
the first stroke of the four-stroke cycle during which the piston
moves downward from top dead center to bottom dead center creating
a partial vacuum and sucking the fuel-air mixture into the
cylinder.
Intake valve:
a camshaft-driven valve in the cylinder head that opens to allow
the fuel-air charge into the cylinder and closes to form part of
the combustion chamber during the compression and power strokes.
Internal combustion engine:
one that burns its fuel withing cylinders or some other enclosed
space.
Jump start:
cranking the engine of a car with a discharged or weak battery by
attaching cables from the weak battery to a charged or helper
battery.
Lateral acceleration:
sideways acceleration created when a car corners. As a result of
this lateral acceleration, centrifugal force acts on the car and
tried to pull it outward. To counteract this outward force the
tires develop an equal and opposite force acting against the road.
Leading arm:
independent suspension system having the wheel attached to the end
of an arm that swings in a plane parallel to the longitudinal axis
of the car. The wheel is ahead of or leads the fixed pivot point
of the arm.
Limited-slip differential:
one using cone or disc clutches to lock the two independent axle
shafts together forcing both wheels to transmit their respective
drive torque regardless of the traction available.
Lug nut:
the nuts used to secure the wheels to the car.
Master cylinder:
a cylinder containing a moveable piston actuated by foot pressure
producing hydraulic pressure to push fluid through the lines and
wheel cylinders and force the brake linings or pads against the
drum or disc.
Motor:
principally a machine that converts electrical energy into
mechanical energy.
Muffler:
a chamber attached to the exhaust pipe in which the exhaust gases
expand and cool. It is usually fitted with baffles or porous
plates that reduce or muffle the noise created by the exhaust.
Oil pan:
a removable part of the engine, usually made of pressed steel,
that attaches to the bottom of a cylinder and acts as an oil
reservoir.
Oil pump:
an engine-driven pump that delivers oil to all the moving engine
parts.
O-ring:
a type of sealing ring usually of rubber or similar flexible
material, that is compressed into grooves to provide the sealing
action.
Overdrive:
generally a small auxiliary gearbox, usually mounted behind the
car's main gearbox or attached to the differential, giving another
gear in addition to the other three or four speeds in the main
transmission.
Overhead cam or ohc:
a camshaft located above the cylinder head or heads instead of in
the cylinder block.
Petroleum:
a complex mixture of hydrocarbons and small amounts of various
other elements occurring widely in nature as deposits of
decomposed organic matter.
Power steering:
a steering system generally using hydraulic pressure to multiply
the driver's effort as he turns the steering wheel so that
steering effort is reduced.
Push rod:
a connecting link in an operating mechanism, specifically the rod
interposed between the valve lifter and the rocker arm on
overhead-valve engines.
Rack-and-pinion steering:
steering system having a pinion gear on the end of the steering
shaft that mates with a rack. When the steering wheel is turned,
the pinion turns, moving the rack to the left or right. This
movement is carried through tie rods to the steering arms at the
wheels.
Refrigerant:
the substance used in an air-conditioning system that absorbs and
gives up heat as it changes from a liquid to a gas to a liquid.
Rocker arm:
a lever located on a fulcrum or shaft, one end on the valve stem
and the other either on the push rod or directly on the camshaft
lobes. As the camshaft rotates, the arms rock on their fulcrums
causing the valves to open and close.
Semi-elliptic springs:
type of leaf spring that takes its name from the shape which is
part of an ellipse.
Semi-floating axle:
drive axle construction where the axle shaft supports the weight
of the car in addition to being the means of propulsion.
Slick:
a treadless tire used for racing on dry surfaces.
Slip joint:
a variable length connection that permits the dive shaft or axle
shaft to change its length as the shaft moves up and down.
Space frame:
type of frame construction offering high rigidity for minimum
weight, used for some racing and low production cars.
Sparkplug:
a device inserted into the combustion chamber of an engine that
provides the gap across which the high tension voltage jumps,
creating a spark that ignites the compressed fuel-air mixture.
Speedometer:
an instrument for measuring and indicating the speed at which a
car is traveling.
Stroke:
the distance the piston moves from bottom dead center to top dead
center or vice-versa.
Suspension:
refers to the various springs, shock absorbers and linkages used
to suspend a car's frame, body, engine and drivetrain above the
wheels.
Thermal reactor:
a high-volume thermally isolated chamber replacing the exhaust
manifold and providing a place for high-temperature afterburning
of exhaust pollutants.
Thrust bearing:
a bearing with flanges on its two sides that prevents a shaft such
as the crankshaft from moving endwise.
Tie rod:
in the steering system, the rods that link the pitman arm and the
idler arm to the steering knuckle arms.
Timing:
refers to the crankshaft angles at which the valves and ignition
points open and close.
Timing chain:
a chain for driving the camshaft from the crankshaft.
Timing gears:
a method of driving the camshaft from the crankshaft often used
where long life and hard service are expected as in commercial
vehicles and race cars.
Torsion bar:
a long straight bar fastened to the frame at one end and to a
suspension part at the other.
Twincam:
an engine with double overhead camshafts.
Viscosity:
refers to the ability of a liquid to flow. An oil with high
viscosity is very thick and flows slowly; an oil with low
viscosity flows easily.
Water pump:
a pump normally mounted at the front of the engine and driven by a
pulley and a belt from a pulley on the front end of the
crankshaft. The pump has a number of curved blades that force the
coolant to flow through the cooling system.
Watt linkage:
a three-bar linkage sometimes used for transverse location of a
live axle.
Wheelbase:
the longitudinal distance from the center of the front wheel to
the center of the rear wheel on the same side of the car.