The battery is a common source of
breakdown on the road. A battery that fails will prevent the owner
from cranking and starting the car. You should perform a visual
inspection on the battery anytime you have the hood up.
CAUTION: Always wear eye protection
when working on a battery. Protect yourself from electrolyte
splash, which can injure skin and eyes. Never smoke or create any
spark around a battery or it might explode.
The first step in inspecting a
battery is to look for obvious damage.
You should look for:
Cracked or bulged case or cover
Signs of electrolyte leakage
Frayed insulation on battery
cables
Corrosion buildup on terminals
and posts
Loose or missing holding
hardware
Electrolyte level (if the
battery has cell vent caps)
Visually inspecting a battery.
Any physical damage to the battery
indicates it must be replaced. Broken or damaged cables should
also be replaced. Corrosion can be cleaned off the post and
terminals, as explained later.
Inspect the top of the battery for
dirt or electrolyte. Too much electrolyte on the top of the
battery may be the result of overfilling. If the top of the
battery is not clean, current can flow across the foreign
material. This will cause the battery to discharge by itself when
the vehicle is idle. Check the battery hold-down to be sure it is
tight. A loose hold-down could mean the active material has
vibrated off the plates.
The electrolyte level should be
checked monthly on older style non-maintenance-free batteries.
During warm weather driving, these batteries lose water out of the
cells. The higher the battery temperature and the higher the
charge rate, the more gas that is developed and the faster the
water loss. Long trips in hot weather subject the cells to high
temperatures and high charging rates. These conditions mean the
electrolyte level must be checked often. If the water drops too
low, the battery will fail to function.
Older style batteries have cell
vent caps. Low maintenance batteries have a pry-off cell cover.
Remove the cell vent caps or use a screwdriver to pry off the cell
cover to inspect the electrolyte level.
The electrolyte level should be
well above the plates. Most manufacturers have a guide ring built
into the top of the case above the cell. The electrolyte level
should be filled to the level of the guide ring. If the
electrolyte level is low, add water to the cell. Because regular
tap water may have a high salt and mineral content, you should use
distilled water. The water should be added with a plastic or
rubber tool made for battery filling, not a metal funnel. A metal
object could cause a short between the plates. Be sure not to
overfill the cell. This would dilute the electrolyte strength and
cause an acid buildup on the outside of the battery.